Food Safety

Hygiene systems that survive after the consultant leaves

Arjun Singh Gehlot5 min read

Every factory is spotless the week before an audit. The question is what it looks like in month four. Systems, not drives, are what hold.

A cleaning drive changes a factory for two weeks. A schedule changes it permanently. The difference is entirely in whether someone signs their name.

Why hygiene programmes fail

They rely on instruction rather than structure. "Keep the area clean" has no owner, no frequency, no standard and no verification — so it degrades the moment attention moves elsewhere.

The four things that make it stick

1. A named owner per area

Every zone of the plant has one person responsible. Not the department — a person, by name, on the schedule.

2. A defined frequency

Daily, weekly, monthly, quarterly. Written on a schedule visible in the area itself, not filed in an office.

3. A written standard

"Clean" is subjective. "No visible residue, no standing water, surfaces dry to touch" is checkable. Photographs of the acceptable end state, laminated and posted, work better than any paragraph.

4. Verification with consequence

A supervisor signs off. A weekly walk by the plant head scores each area. Scores are posted. This is the step almost everyone skips and it is the only one that makes the other three real.

The entry protocol

Where most contamination actually enters:

  • Footwear change or sanitiser dip at the boundary — enforced, not optional
  • Uniform and head cover before entering, changed daily
  • Handwash with a timed procedure, posted at the basin
  • No jewellery, no phone, no outside food beyond the line
  • A visitor register with the same rules applied to visitors, including the owner

What an inspector actually looks for

Not a clean floor on the day. They look for records over time — cleaning logs with real signatures across months, pest control trend reports, health check records, water testing. A unit with an average floor and complete records passes. A spotless unit with no records does not.

Facing this in your factory?

Talk it through with Arjun Singh Gehlot. First conversation is free.

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