Standardisation is what makes a factory scalable
If your best product depends on one karigar's judgement, you do not have a process — you have a risk.
The work
- Capture the current method exactly as it is run today, batch by batch
- Measure every input, temperature, timing and yield
- Standardise to a documented target with acceptable tolerances
- Document as a one-page batch card the operator can follow on the floor
- Train supervisors to run and verify against the card
Deliverables
- Product-wise standard recipes with exact quantities and yields
- Process flow charts for each line
- In-process quality check points with pass/fail limits
- Batch record formats for daily use
- Floor documents in the language your team actually reads